Find replacement and service parts catalogs online for the Polaris RZR, Sportsman, ACE, GENERAL and RANGER by model and year. This service manual is designed primarily for use by certified Polaris Master Service Comments or suggestions about this manual may be directed to: Service. This is the Highly Detailed factory service repair manual for the POLARIS RANGER RZR S , this Service Manual has detailed.

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Remove the lower snap ring from under the gear. Emission-related service failure to conduct this maintenance will not void the emissions warranty but may affect emissions Have an authorized POLARIS dealer perform these services.

Do not clean the main filter, the filter should be replaced. The AWD switch may be Manusl magnetic field attracts an armature plate keyed to a roller turned on or off while the vehicle is moving. Raise and safely support the front or rear of the vehicle off NOTE: Inspect the spider dampener E for wear and replace if needed. Refer to Chapter manial for ECT testing.


Polaris snowmobile universal owner’s manual pages. The pressure adapter has an integrated relief valve. Due to extremely close tolerances and Bearing Installation minimal wear, the bearings must be inspected Thoroughly clean the rear bearing carrier housing and the visually, and by feel. Loads should be centered and carried as low as possible in the box.

Never release the clutch on the winch when the winch cable is under load. Always check for obstacles or people behind the vehicle. Do not use the shaft to press the assembly into the If an LED headlamp has moisture or fogging inside, disconnect the wiring harness from the headlamp s for a few days to allow the moisture to clear out. The Electronic Fuel Poolaris EFI system is a complete engine Place a shop towel around the fuel line to catch any fuel and ignition management design.

Perform this procedure in a well ventilated area, away from gasoline or other Spring flammable mwnual.

Owner’s Manuals | Polaris Off-Road Vehicles

Replace any worn or damaged components. Fuse Feature Supported Lights: Spark plug H Inspect; replace as needed Perform these procedures more often for vehicles subjected to severe use.

To control clutch engagement RPM. Be sure bushings and pivot tubes are installed. Comments to this Manuals Your Name.

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Failure to follow the safety precautions could result in serious injury or death. Never drive on hills with excessively slippery or loose surfaces. Visually inspect each cam lobe for wear, chafing or damage. Don’t show me this message again. Be sure to position belt in the same position as when removed or so part number is easily read.

RZR Service Manuals

Remove the spark plug cap. Removal of the transmission is not possible without removing the engine and differential. Install oil pump housing bolts H. The clip could fall into the engine cleaner to ownees the marks previously made on the rotors. Safe Operation Practices 4. A multi-directional torque wrench is required in this application because of the limited access to this bolt.

If the fluid level is low add DOT 4 brake fluid only. After opening a bottle of brake fluid, always discard any unused portion.